REF: #ALX-GCC-2024-K3 location_on RIYADH, KSA task_alt COMPLETED 2024 verified LEED PLATINUM & CWCT
Commercial High-Rise Facade Case Dossier

KAFD Tower 3 Financial Center

Dynamic Motorized Kinetic Louvers & 4.0mm High-Tensile Solid Aluminum Curved Spandrels engineered for extreme desert thermal cycles.

Project Snapshot domain
Client / Operator KAFD Development MC
Building Height 42 Floors // 186.4 m
Facade Consultant Global Envelopes Zurich
ALUMAX Scope Design, Fabricate & Export
Delivery Mode Modular Sea Crate Hoist-Ready
Envelope Area aspect_ratio
22,700 m²

14,200 m² Dynamic Kinetic Louvers + 8,500 m² CNC Deep-Drawn Spandrels.

Thermal Delta thermostat
-34.2%

Peak solar heat gain reduction. Maintained overall tower SHGC at 0.14.

Structural Windload air
6.20 kPa

ASTM E330 Ultimate proof load rated against extreme Arabian desert squalls.

Fire & Ingress shield
EN 13501 A1

Non-combustible rating coupled with CWCT 1,200 Pa Air / 600 Pa dynamic water barrier.

South-Facing Glazing Protection Array
Completed Facade Envelope

South-Facing Glazing Protection Array

Dual-skin aerofoil louvers dynamically positioned at 37° incident angle.

RIYADH, KSA
Hyperboloid 4.0mm Roll-Bended Edge
SUB-ASSEMBLY DETAIL

Hyperboloid 4.0mm Roll-Bended Edge

Sunset Tracking Mode Active
AUTOMATION IN ACTION

Sunset Tracking Mode Active

KAFD Tower 3 Curtain Wall Hoisting
construction On-Site Facade Erection

KAFD Tower 3 Curtain Wall Hoisting

Field alignment of motorized kinetic louvers and curved spandrels under 50°C solar radiation.

error_outline 01 // Architectural Challenge

Surviving 52°C Ambient Thermal Shock & Severe Desert Sand Abrasion

Riyadh's desert microclimate presents one of the most punishing structural envelope testing grounds globally, demanding multi-layered structural and chemical defenses against heat, UV, and particulate erosion.

01

Extreme Thermal Shock (+52°C Desert Microclimate & UV Degradation)

Thermal cycling causes intense differential expansion between glass substructures and aluminum mullions. Engineered expansion joints and continuous EPDM isolating thermal bridges absorb cyclic expansion without oil-canning or fastener fatigue.

02

Kinetic Dual-Skin BMS Automation Integration

ALUMAX synchronized motorized kinetic louvers into KAFD's central automation bus. Intelligent sensors dynamically trim aerofoil blade deflection in 0.5° increments based on solar azimuth, cutting peak solar thermal gain by 34.2%.

03

Hyperbolic Sandstorm Abrasion & Micro-Scratch Resistance

High-velocity particulate silica winds erode standard coil coatings. We engineered a bespoke 3-coat PPG Duranar XL fluoropolymer formulation loaded with ceramic microspheres, sustaining gloss and zero blistering past 4,000 hours of cyclic ASTM testing.

02 // Material Substrates Matrix

Comprehensive Envelope Assemblies & Material Specifications

Universal architectural facade materials, structural alloys, and high-performance weatherproofing applied across KAFD Tower 3.

view_in_ar AA5052-H32

High-Tensile Solid Aluminum Cladding

4.0mm CNC Hyperboloid Roll-Bended Spandrels

Thickness & Temper: 4.0mm // AA5052-H32
Fabrication Tolerance: ±0.3mm CNC Roll-Formed
Primary Role: Curved Tower Spandrel Zones
wb_sunny 6063-T6 AF

Aerofoil Kinetic Sun-Tracking Louvers

Extruded Aerospace Architectural Profile

Chord Dimension: 450mm Wing / 3.5mm Wall
Kinematics: IP67 Actuator // ±90° Swing
Primary Role: Active South Solar Shading
format_paint PVDF 3-COAT

3-Coat PPG Duranar XL PVDF

High-Performance 45μm Ceramic-Infused Finish

Total Dry Film: 45.8 μm // 25° Matte
Endurance Rating: 4,000h ASTM B117 / ISO 9227
Primary Role: Extreme Sand Abrasion Defense
water_drop EPDM DRY-JOINT

Structural Silicone & Dual EPDM Gaskets

Continuous Engineered Air/Water Seal Interface

Material Matrix: Dense Vulcanized Dual EPDM
Pressure Proof: CWCT 1,200 Pa Air / 600 Pa H₂O
Primary Role: Dynamic Storm Weather Barrier
grid_goldenratio SS316 / PA66

Thermal Break Isolators & SS316 Pins

Dielectric Anti-Corrosion Joint Bushings

Pins & Hardware: Stainless Steel 316 Clevis
Thermal Struts: PA66 GF25 Polyamide Bars
Primary Role: Galvanic Isolation & Pivot Axes
construction 6061-T6 RIB

Subframe Ribs & High-Load Anchor Cleats

Back-Welded Stiffeners with Structural Tape

Stiffener Method: Extruded Ribs + 3M VHB Tape
Windload Rating: 6.20 kPa Ultimate Proof Load
Primary Role: Spandrel Rigidity & Anchorage
03 // Verification Metrics

Facade Specification Schedule

Comprehensive laboratory certified structural, thermal, and barrier test results.

verified LAB VERIFIED: EXOVA / CWCT / TUV RHEINLAND
Engineering Parameter Design Requirement ALUMAX Delivered Test Result Reference Standard
Substrate Tensile Strength (Rm) ≥ 215 MPa check_circle 248 MPa (AA5052-H32) ASTM B209 / EN 485
Yield Strength (Rp0.2) ≥ 160 MPa check_circle 185 MPa ASTM E8M
Coating Film Thickness ≥ 35 µm check_circle 45.8 µm (3-Coat PVDF) AAMA 2605.02
Accelerated Salt Spray Endurance 3,000 Hours rating 8+ check_circle 4,000 Hours (Zero blistering) ASTM B117 / ISO 9227
Static Windload Structural Proof Design 3.8 kPa / Proof 5.7 kPa check_circle 6.20 kPa Ultimate (< L/195) ASTM E330 / CWCT Standard
Dynamic Air Permeability 600 Pa < 1.5 m³/(h·m²) check_circle 1,200 Pa (0.42 m³/(h·m²)) EN 12152 / CWCT Sec 4
Dynamic Water Tightness Pass 300 Pa check_circle Pass 600 Pa (Zero leakage) ASTM E331 / AAMA 501.1
Seismic Interstory Drift Design Drift ±1.5% check_circle ±2.5% Drift Intact AAMA 501.4 Cyclic Test
Reaction to Fire Reaction Class Non-combustible check_circle EN 13501-1 Class A1 / A2-s1, d0 EN ISO 1182 / EN ISO 1716
04 // Downloadable Engineering Assets

CAD Blueprints & Technical Submittals

Free access for verified Facade consultants, structural engineers & architectural specifiers

lock_open VERIFIED SPECIFIER DIRECT ACCESS
architecture DWG // 8.4 MB

Curtain Wall Section & Mullion Detailing

Full 2D AutoCAD section drawings detailing SS316 brackets, thermal break spacers, and extruded aluminum anchor points.

Download CAD Section DWG download
view_in_ar RVT // 24.6 MB

Revit BIM Dynamic Louver Model LOD 400

Parametric Autodesk Revit model containing kinematic pivot constraints, electrical conduit routes, and schedule metadata.

Download Revit BIM Model download
verified PDF // 12.2 MB

CWCT & ASTM Official Test Dossier

Complete certified third-party laboratory results for structural windload, air leakage, dynamic water penetration, and sand blast tests.

Download Test Dossier download
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Direct Technical Inquiry

Specify ALUMAX on Your Next High-Rise

Connect with our lead Facade structural engineers to discuss thermal calculations, windload simulations, parametric curved geometries, and export pricing schedules.

verified Complimentary Preliminary Wind & Thermal FEA Analysis
view_in_ar Custom Physical Mockup Sample Shipped via DHL in 72h
history_edu Full Compliance with BS 8414, ASTM E84 & EN 13501 Standards
cloud_upload Drag DWG, RVT, or PDF files here, or browse Max file size: 50MB