HEXAGONAL HONEYCOMB COMPOSITE PANEL

Aerospace-Grade Core. ±6.5 kPa Typhoon Class. Zero Oil-Canning Monolithic Flatness.

Continuous roll-bonded sandwich composite engineered for extreme wind pressure, high-rise building envelopes, and monolithic visual flatness. At only 6.85 kg/m² with 19.2 cm³/m section modulus. System ref: ALU-HC-5000.

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MAX 2,200×6,000 MM Mega-format single-panel curtain wall skin.
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HEX CELL 1/4" & 3/8" 6.35mm / 9.5mm aerospace core geometry.
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CLASS A2 FIRE EN 13501-1 s1,d0 non-combustible core.
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FLATNESS < 0.5 MM/M Zero oil-canning across full panel span.
3D technical cross-section render of aluminum honeycomb composite panel ALU-HC-5000 with hexagonal core foil bonded between AA3003 alloy skins.
Systems Architecture // 系统介绍

What is the ALU-HC-5000 Honeycomb Composite?

Aerospace-derived hexagonal foil core is continuously roll-bonded between coil-coated aluminum skins with DuPont polyurethane hot-melt, producing an ultra-flat, ultra-light sandwich panel that outperforms solid plate on rigidity, acoustics, and fire behavior.

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Facing Alloy Grade

AA3003-H24 high tensile standard / AA5052-H32 marine coastal anti-corrosion.

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Composite Thickness

10 / 15 / 20mm (high-rise standard) / 25 / 50mm total build-ups.

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Core Foil & Bonding

0.05–0.08mm hexagonal foil with DuPont polyurethane epoxy hot-melt bonding.

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Finish Palette

Champagne bronze metallic PVDF, natural anodized, and full RAL+ custom matching.

Key Advantages // 核心优势

Why Choose Our Honeycomb Composite Panels?

Certified by TÜV Rheinland, SGS, and Intertek — validated for high-amplitude wind turbulence, typhoon zones, and stringent commercial facade codes.

Macro cutaway of hexagonal aluminum honeycomb core foil cell structure with adhesive fillets.
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500% Flexural Rigidity

Honeycomb sandwich achieves 500% higher flexural stiffness (EI 450 N·m²) than 3.0mm solid plate at 40% reduced structural dead load.

Macro sample of champagne bronze fluorocarbon PVDF coating on aluminum honeycomb substrate.
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A2 Non-Combustible Core

PCS gross heat of combustion strictly below 3.0 MJ/kg with zero toxic smoke drop (d0) under EN 13501-1 / NFPA 285.

3D visualization of concealed structural hook-on clip engaged into vertical facade mullion.
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Wind Tunnel Verified 6.5 kPa

Coastal hurricane suction vortex simulation with zero corner peel or rivet hole fatigue over 100,000 cyclic pulses at 6,500 Pa peak.

High-rise envelope with 2000x5000mm ultra-flat aluminum honeycomb cladding panels in champagne finish.
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< 0.5mm/m Monolithic Flatness

Roll-bonded sandwich eliminates oil-canning across mega-format 2,200×6,000mm panels — versus >2.5mm/m deviation on solid 3mm plate.

Technical Specifications // 技术参数

Structural & Physical Performance Data

Tested per ASTM & BS EN Specifications TÜV PASS #8921-EU
Flatness Deviation / 表面平整度 < 0.5 mm/m planar zero oil-canning ｜ EN 485-4 / ASTM B209
Tensile Flatwise Bond Strength / 剥离粘结强度 > 2.25 MPa, core failure mode only ｜ ASTM C297 / D1781
Wind Pressure Design Load / 抗风压承载力 Up to +6.5 kPa / -6.5 kPa gust load ｜ ASTM E330 / BS EN 12179
Fire Classification Reaction / 防火等级 Class A2-s1,d0 non-combustible core ｜ EN 13501-1 / ASTM E84 / NFPA 285
Salt Spray Fog Resistance / 耐盐雾腐蚀 4,000 hours, rating 10 zero blistering ｜ ASTM B117 / AAMA 2605-13
Acoustic Sound Transmission / 隔声降噪 Rw = 33 dB sound damping resonance ｜ ASTM E90 / ISO 717-1
Thermal Linear Expansion / 热膨胀系数 2.4 × 10⁻⁵ / °C synchronized face & back ｜ ASTM E228
Unit Weight / Section Modulus 6.85 kg/m² (20mm panel) ｜ W = 19.2 cm³/m
picture_as_pdf TDS Spec (PDF) folder_zip BIM & CAD LOD-400
Rigidity vs Weight EI 450 N·M²
ALU-HC-5000 (20mm) Solid 3.0mm EI 450 N·m² EI 82 N·m²
500% higher flexural stiffness than 3.0mm solid plate at 40% reduced structural dead load
Fire Curve Compliance < 3.0 MJ/KG
Total PCS gross heat of combustion tested strictly below the 3.0 MJ/kg limit, guaranteeing a non-propagating facade envelope with zero toxic smoke drop (d0).
Dynamic Turbulence 6,500 PA PEAK
Simulated under coastal hurricane suction vortex pressures with zero corner peel or rivet hole fatigue over 100,000 cyclic pulses.
Color & Coating // 色板

Architectural Finish Palette

3-coat PPG Duranar® PVDF and Class I anodized finishes with 30-year coating life, tested under AAMA 2605 accelerated weathering.

Champagne Bronze
Duranar® Sunstorm // PVDF
Anthracite Grey
RAL 7016 // PVDF
Natural Anodized
Class I 25μm
Pure White
RAL 9016 // PVDF
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Bespoke Match
RAL+ / Mica / Pearlescent
Engineering Substructure Integration // 定制选项

Three Structural Fixing Typologies

Engineered for rapid site installation, thermal movement compensation, and complete moisture management. Choose the structural bracket typology best suited for your facade envelope requirement.

Concealed structural hook-on extruded aluminum clip engaged into vertical facade mullion.

Concealed Hook-On Cassette (TYPE 01 // 挂接式)

CNC-routed modular trays with factory-riveted aluminum hanging hooks engage extruded vertical runner mullions — zero visible fasteners, single-panel demountability, 12–20mm reveals, seismic drift up to 1:50.

Section drawing of open-joint pressure-equalized rainscreen with EPDM gasket baffle and ventilated cavity.

Open-Joint Rainscreen Baffle (TYPE 02 // 开缝雨幕)

Pressure-equalized back-ventilated cavity with internal EPDM silicone baffle profiles — eliminates silicone streaking for decades, continuous >50mm rear ventilation, optimal thermal bridge decoupling.

Cross-section detail of interlocking male-female tongue and groove honeycomb cladding system.

Tongue & Groove Interlocking (TYPE 03 // 企口插接式)

Continuous extruded male-female perimeter profiles bonded during manufacturing — self-aligning precision joint line, minimal framing substructure, high acoustic insulation performance.

Installation // 安装方式

Three Structural Fixing Typologies

Engineered for rapid site installation, thermal movement compensation, and complete moisture management. Choose the structural bracket typology best suited for your facade envelope requirement.

Technical diagram of Type 01 concealed hook-on hanging cassette extruded aluminum brackets with anti-vibration rubber damper pads on vertical curtain wall mullion.
TYPE 01 // 挂接式 HIGH-RISE FAVORITE

Concealed Hook-On Hanging Cassette

Extruded aluminum hook brackets with anti-vibration rubber damper pads secured to vertical curtain wall mullions — panels hang and lock progressively, individually demountable for maintenance.

Section drawing of Type 02 open-joint pressure-equalized rainscreen with continuous EPDM gasket baffle and ventilated drainage cavity.
TYPE 02 // 开缝式 RAINSCREEN

Open-Joint Pressure-Equalized Rainscreen

Continuous EPDM extruded gasket baffle with ventilated drainage cavity equalizes wind pressure and evacuates driven rain — open shadow joints with zero exposed sealant.

Engineering cross-section of Type 03 interlocking male-female tongue and groove aluminum honeycomb cladding with concealed mechanical anchor screws.
TYPE 03 // 插接式 INTERLOCK

Interlocking Tongue & Groove

Continuous extruded male-female perimeter profiles bonded during panel manufacturing interlock directly on site with self-aligning precision joint lines — dramatically shortening crane installation cycles.

Case References // 工程案例

Built With ALU-HC-5000 Worldwide

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Singapore Changi Airport Terminal envelope clad in curved metallic champagne aluminum honeycomb panels.
SINGAPORE, SG

Changi International Hub Expansion

25mm curved panels // Duranar Sunstorm mica PVDF
Area: 48,000 m² Tested: 5.8 kPa
DIFC Dubai Financial District skyscraper with ultra-flat anthracite gray honeycomb cassette panels.
DUBAI, UAE

DIFC Prime Tower & Podium

20mm panels // 55°C ambient & sand abrasion
Area: 32,000 m² Tested: 50-Year Life
Frankfurt commercial tower with monolithic silver anodized aluminum honeycomb cladding.
FRANKFURT, GER

Taunus Sky Corporate Portal

Natural anodized 20mm // DIN 4102 & EN 13501-1
Area: 19,500 m² DIN 4102 Pass
Direct Factory Technical Desk // 询价与技术咨询

Request Project Tender Calculation & Sample Kit

Submit your architectural schedule, elevations, or bill-of-quantities (BOQ). Our facade engineering group responds with static wind-load calculations, optimization yields, and factory-direct pricing within 24 business hours.

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Free Global Express Sample Box 20mm cutaway honeycomb samples, PVDF fan deck swatches, and test certificates via DHL Express.
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BIM / Shop Drawing Review Joint detailing, wind load verification, and extrusion die customization.
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24-Hour Tender Response Static wind-load calculations, optimization yields, and factory-direct pricing.

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