ARCHITECTURAL STEEL WALL PANELS

Class IV Ballistic Impact. 210 GPa Rigidity. Non-Combustible A1.

High-tensile structural steel cassettes engineered for extreme wind loads, severe public transit impact resistance, and maximum span flatness exceeding traditional aluminum thresholds. Spec ID: ALU-ST-7000 // ISO 9001 / EN 13501 A1.

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CLASS IV IMPACT EN 14019 / ASTM E695 hard body certified.
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NON-COMB. A1 BS 476 / EN 13501-1 fire rating.
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MAX 8,000 MM Single continuous panel length.
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210 GPA MODULUS 3× the rigidity of aluminum.
Engineering cutaway model of a 3mm galvanized steel rainscreen cassette with robotic laser-welded stiffener ribbons and stainless steel hook-on brackets.
High-Performance Steel Envelope // 钢质墙板

What is Series ALU-ST-7000?

Heavy-duty architectural cladding for railway concourses, civic institutions and coastal high-rise crowns — where impact resilience, fire integrity and multi-storey span flatness exceed what aluminum can deliver. Cassette depth 40–120mm, single panels up to 8,000mm continuous.

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Substrate Alloy Grade

HDG Z275 hot-dip galvanized steel / COR-TEN A/B weathering steel / AISI 316L marine stainless.

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Sheet Thickness

1.5 / 2.0 / 2.5 / 3.0mm (approx. 23.5 kg/m² at 3.0mm gauge).

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Surface Finishing

3-coat PVDF 35µm (PPG Duranar, 25-yr) / super-durable powder Qualicoat Class 2 / PVD ceramic sputter titanium bronze & gold / stabilized Cor-Ten patina sealer.

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Engineered Scope

Rail & metro concourses, civic institutions, coastal headquarters, cultural pavilions.

Key Advantages // 核心优势

Certified Performance & Deflection Metrics

Independently tested under ASTM and European EN façade standards (CNAS / UKAS accredited lab). ALUMAX steel cassettes deliver 300% greater impact resilience than standard architectural aluminum cladding.

Monolithic steel facade panel cassette with razor-sharp 90 degree brake-formed returns and matte graphite metallic finish.
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210 GPa Modulus of Elasticity

Three times the rigidity of standard aluminum (70 GPa), permitting ultra-wide uninterrupted module spans with zero oil-canning — ASTM A653 / EN 10346.

Engineered undercut anchor substructure with extruded aluminum mullion brackets mounting heavy duty steel facade panels.
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Class IV Hard Body Impact

Surpasses 10 Joules steel sphere drop without permanent cosmetic indentation — mandatory for railway and subway concourses (EN 14019 / ASTM E695).

Desert museum with PVD titanium champagne bronze coated stainless steel facade reflecting golden sunset light.
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5.5 kPa Design Wind Pressure

Tested to L/300 deflection limit under cyclic hurricane wind pressure — suited for coastal high-rise crown installations (ASTM E330 / CWCT Class 1).

Weathered Cor-Ten rust textured steel and PVD titanium champagne bronze stainless panel samples side by side.
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5,000 Hrs Salt Spray Endurance

Zero blistering or creep with hot-dip Z275 + epoxy barrier + PVDF topcoat — C5-M extreme marine corrosion resistance (ISO 9227 / AAMA 2605).

Technical Specifications // 技术参数

Structural Data Schedule

Substrate Performance Comparison Matrix SPEC-ALU-ST7000-REV2025
Yield Strength (Re) Steel 3.0mm ≥ 320 MPa | Cor-Ten ≥ 355 MPa | 316L ≥ 290 MPa (3mm aluminum: ≥ 145 MPa)
Reaction to Fire Class A1 Non-Combustible — all steel substrates (EN 13501-1 / BS 476)
Linear Thermal Expansion 12.0 ×10⁻⁶/K steel | 11.8 Cor-Ten | 16.0 316L — half of aluminum (24.0)
Sound Transmission Loss Rw 32–33 dB panel only (3mm aluminum: Rw 26 dB)
Corner Miter & Return Seamless laser-welded & ground (steel) | continuous hermetic weld (Cor-Ten) | TIG satin ground (316L)
Hard Body Impact Class IV — surpasses 10 J steel sphere drop (EN 14019 / ASTM E695)
Design Wind Pressure 5.5 kPa, L/300 cyclic hurricane (ASTM E330 / CWCT Class 1)
Salt Spray Endurance 5,000 hrs zero blistering — ISO 9227 C5-M marine (HDG Z275 + epoxy barrier + PVDF)
Cassette Depth 40 – 120 MM
Deep-profile structural cassettes with laser-welded stiffener ribbons for multi-storey spans.
Max Continuous Panel 8,000 MM
Single-panel lengths up to 8 meters — monolithic column covers and full-height reveals without horizontal joints.
Panel Weight 23.5 KG/M²
At 3.0mm gauge — structural subframe and anchor schedule calculated per project wind load.
Color & Coating // 色板

Architectural Tone & Finish Library

PPG Duranar 3-coat PVDF, super-durable Qualicoat Class 2 powder, PVD ceramic sputtered titanium finishes, and stabilized Cor-Ten patina — RAL / NCS custom color match available.

Matte Graphite
3-Coat PVDF 35µm
Cor-Ten Patina
Stabilized Weathering Steel
Champagne Bronze
PVD Ceramic Sputter
Titanium Gold
PVD Ceramic Sputter
Galvanized Silver
HDG Z275 + Powder
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Bespoke Match
Custom RAL / NCS
Smart Factory Fabrication // 产品细节

Robotic Bending & 15kW Fiber Laser Centers

Millimeter-level dimensional repeatability enabled by advanced European automated sheet-metal centers — 450,000 m² annual structural facade capacity.

Steel cassette panel with crisp razor-sharp 90 degree brake-formed returns.

Salvagnini P4 Automated Panel Bender

Universal bending tools fold complex upward/downward positive and negative bends automatically without tool changes — ±0.25mm corner fold tolerance with uniform tight radii.

Trumpf 15kW Solid-State Fiber Laser

Nitrogen high-pressure burr-free cutting on up to 8mm heavy-gauge stainless and weathering steel plates, including intricate bespoke perforated patterns.

Cutaway of steel rainscreen cassette with robotic laser-welded stiffener ribbons.

6-Axis Robotic Seam Welder

Automated continuous corner laser welding prevents thermal distortion, followed by robotic planar micro-grinding for seamless 90° razor corners.

Architectural Detailing // 安装方式

Engineered Mounting Substructures

Three proprietary load-bearing fixing systems accommodate high dead loads, dynamic seismic inter-story drift, and thermal movement without visible exterior fasteners.

Technical CAD drawing of heavy duty hook-on steel cassette facade fixing system with EPDM anti-vibration gaskets and vertical mullion channel brackets.
SYS-01 // HOOK-ON

Heavy-Duty Hook-On Rainscreen

Continuous top hook receiver tabs with integral EPDM isolators — rapid progressive installation and singular panel demountability for maintenance. Joint 15–20mm open rainscreen, ±25mm seismic drift capacity.

Architectural detail section of flush secret-fixing steel facade system using robotic capacitor-discharge welded threaded studs on panel rear.
SYS-02 // SECRET-FIX

Flush Secret-Fix Stud Anchor

Capacitor-discharge welded M8 stainless rear studs eliminate heat tint and face print-through — a monolithic, screw-free glass-flat facade with 10mm tight hairline joints. Stud pull-out load ≥ 8.2 kN per stud.

Engineering diagram of seismic drift expansion joint for high rise structural steel cladding with sliding spring pins and double moisture seals.
SYS-03 // SEISMIC

Seismic Inter-Story Expansion

Floor-to-floor deflection relief channels for supertall buildings, mitigating concrete slab creep and major seismic tier displacement. Joint movement horizontal ±50mm / vertical ±35mm — AAMA 501.4 / 501.6 compliant.

Built Environment Archive // 工程案例

Landmark Transportation & Civic Projects

View All Completed Case Studies arrow_forward
London Crossrail Station subsurface terminal clad in monolithic PVDF steel wall panels with deep architectural reveal joints.
UNITED KINGDOM

London Metro Concourse & Tunnel Portals

3.0mm galvanized steel cassettes // Class IV impact certified
Area: 18,400 m² Year: 2023
Contemporary research center in Berlin with oxidized Cor-Ten weathering steel facade cladding and deep window reveals.
GERMANY

Berlin Technology Institute & Labs

Stabilized Cor-Ten weathering rainscreen // thermal relief channels
Area: 12,000 m² Year: 2024
Desert museum in Doha with PVD titanium champagne bronze coated 316L stainless steel facade.
QATAR

Doha Maritime Cultural Pavilion

PVD Titanium Champagne Bronze 316L // C5-M marine rated
Area: 24,500 m² Year: 2024
Global Tender Desk // 询价与技术咨询

Engineering Quotation & Sample Kit Request

Submit your project schedule, wind-load parameters, or architectural elevations. Our senior facade engineering team delivers structural pre-calculations within 48 business hours. Direct hotline: +971 4 887 0192 (MENA) // +86 757 8588 3310 (HQ).

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Custom Sample Kit Physical steel sample box dispatched via DHL Express with alloy certificates.
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FEA Wind-Load Analysis Structural wind-load deflection calculations and FEA stress analysis report.
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LME-Indexed Pricing FOB / CIF unit rate cost matrix based on current LME steel indexes.

Steel Envelope RFQ Package

48H ENGINEERING RESPONSE
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