FIRE-RETARDANT ALUMINUM COMPOSITE PANELS
Engineered architectural composite material (ACM) pairing high-tensile 3003-H14 aluminum coil skins with non-combustible mineral-filled cores. Precision-bonded through continuous automated thermal lamination for mega-span curtain walls, retail pavilions, and high-wind transport hubs. Code: ALU-ACP-1000.
What is the ALU-ACP-1000 Composite System?
Continuous hot-melt lamination bonds coil-coated aluminum skins to a mineral-filled core under 190°C–210°C calendering, with in-line ultrasonic resonance checks every 10 meters — ensuring zero delamination risk across harsh maritime and desert thermal cyclings.
Mineral Core Fire Rating
FR-A2 ≥90% mineral non-combustible (EN 13501 A2) / FR-B1 mineral-filled flame retardant.
Total Panel Thickness
3.0mm interior / 4.0mm facade standard / 5.0mm high-rise / 6.0mm structural.
Aluminum Alloy Skin
0.30mm light / 0.40mm standard exterior / 0.50mm AA3003-H14 heavy-duty, top & back.
Surface Finish Tech
PVDF Kynar 500® 3-coat 35μm, Lumiflon® FEVE high-gloss, nano self-cleaning, chameleon optical.
Why Choose Our Fire-Retardant ACP?
Intertek, SGS, and TÜV Rheinland verified — engineered for international commercial architectural standards with quantifiable fire safety and fabrication performance.
Non-Combustible A2 Core
≥90% inorganic hydroxide core releases bound hydration at >340°C, self-extinguishing flame propagation — EN 13501 A2-s1,d0 & NFPA 285 passed.
Cold-Formable to R300
Elastomeric polymeric adhesive prevents core-skin shear delamination at cold radii as tight as R ≥ 300mm on 4.0mm panels — columns, soffits, origami cassettes.
FEVE / PVDF Coating Library
Kynar 500® 3-coat, Lumiflon® FEVE 80% gloss, nano self-cleaning and chameleon angle-shift finishes — ΔE ≤ 0.5 batch color uniformity.
Site-Friendly Fabrication
Rapid routing, 90°/135° V-grooving and cassette folding with conventional CNC or handheld grooving equipment — without micro-fracturing the outer coating.
Fire Safety & Structural Performance Metrics
Coating Systems & Finish Library
PVDF Kynar 500®, Lumiflon® FEVE, nano self-cleaning and chameleon optical coatings — Konica Minolta spectrophotometer tested across each coil batch at ΔE ≤ 0.5.
Panel Fabrication & Substructure Jointing Systems
ALUMAX composite panels support rapid site routing, cassette returns, and cold roll-forming with conventional CNC or handheld grooving equipment without micro-fracturing the outer coating.
90° & 135° V-Groove Milling (01 // MILLING)
Route a V-groove on the rear face leaving 0.5–0.8mm of mineral core intact alongside the outer skin; hand-fold into crisp architectural cassettes with zero paint crazing. Feed 15–25 m/min, cutter tip R1.5–R2.0mm.
Roll-Bending for Columns (02 // COLD BENDING)
Continuous architectural curves on precision 3-roller pyramid bending machines; minimum curvature R = 300mm on 4.0mm panels with polished or urethane-coated rollers.
Cassette Hanging & Top-Hat Subframe (03 // FIXING)
Routed folded cassettes fixed to 6063-T6 extruded subframes with slotted holes for thermal expansion; 15–20mm reveals with neutral silicone or open rainscreen jointing.
Cassette Hanging & Top-Hat Substructure
Fix routed folded cassettes to aluminum alloy extruded subframes (6063-T6). Slotted holes allow thermal expansion; concealed rivets or structural silicone deliver continuous pristine exterior reveals.
Cassette Hanging on Top-Hat Subframe
Routed folded cassettes fixed to 6063-T6 extruded aluminum top-hat subframes with slotted holes for thermal expansion allowance and concealed rivets — no visible fasteners on the exterior reveal.
Thermal Reveal Joint
Open 15–20mm shadow reveal joints finished with neutral silicone or left as open rainscreen — continuous pristine lines across large elevations with built-in thermal movement allowance.
Complete milling & installation technical manual (DWG elevation assemblies, Revit LOD 400 families) available on request.
Landmark Commercial & Transport Deployments
Milan Design District Pavilion
Chameleon pearlescent FEVE // origami cassettes
Orchard Central Commercial Atrium
Nano self-cleaning PVDF // monsoon-proof
Metro Central Retail Interchange
6.0mm heavy-duty 0.5mm skin // AS 1530.1Request Engineered Swatch Box & Rapid RFQ
Receive our comprehensive overseas architect sample kit containing 12 finish swatches (PVDF, Lumiflon FEVE, Brushed, Chameleon), cutaway mineral cores (A2 & B1), and full ASTM/EN laboratory test reports.